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Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945231 10/23/09 08:15 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
i'm amazed at the robustness of mitsubishi. after 260'000km the components barely show any signs of wear.



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945232 11/08/09 10:12 AM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
pulled the radiator today as I need to get the bottom spout re-aligned. The previous shop that re-cored didn't put it where it was so now the bottom hose has a kink in it and I don't like that. It probably restricts flow and I don't want a brand new engine overheating for the trail on 5 December.

[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945233 11/09/09 07:04 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
I had the bottom spout re-aligned today to take the kink out. I thought it would be absolutely pointless and fun to make a time lapse of the re-install.

Hope it's entertaining

http://www.youtube.com/watch?v=JQwx2ZERHjk
[Linked Image]



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945234 11/09/09 08:38 PM
Joined: Jun 2003
Posts: 7,356
MontyMcV Offline
Trail Leader
Quote
zip ties have worked on my other car for years, but I need to get the heavy duty ones. these ones are lightweight.


And use the UV resistant ones too?


Big Truck: 00, 3.5, Endeavor, 5-Spd drive line in hand!
Little Truck: 87, 2.6T I/C, MT, LSDs, Tonneau Top
Her Truck: 03, 3.8, 20th Anniv, 65k
Daughter's: 06 Eclipse, Keeping it Mitsu!
FSMs: MitsubishiLinks.com
Re: My Pajero 3.0 V6 rebuild - with pics [Re: MontyMcV] #945235 11/15/09 06:43 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
Finally took pics of the old parts


clutch plate engine side
[Linked Image]

clutch plate gearbox side
[Linked Image]


misc parts - numbered for future reference
[Linked Image]

oil pump
[Linked Image]

piston side view
[Linked Image]

piston top
[Linked Image]

pressure plate
[Linked Image]

pressure plate
[Linked Image]

thermostat
[Linked Image]

thrust bearing that came with the luk clutch kit - I put a genuine mitsu in
[Linked Image]

Exhaust valve
[img]http://img405.imageshack.us/img405/404/valve.th.jpg[/img]

waterpump
[img]http://img12.imageshack.us/img12/6583/waterpump.th.jpg[/img]



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945236 11/17/09 12:57 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner

Made a collage for the fun of it


[Linked Image] [Linked Image]



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945237 11/30/09 08:26 AM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
Dad gave me a hand over the weekend to change the pitman arm.

He also lent me some $ to put fresh rubber on. Thanks dad!

[Linked Image]

[Linked Image]



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945238 02/03/10 04:27 PM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
Anti-Roll bar

Got some post today

[Linked Image]

The before

[Linked Image]


The during

[Linked Image]


and the after

[Linked Image]

Steps

- loosen and remove first top nut on anti-roll bar ( arb )
- loosen and remove second nut on arb
- remove the washers and top rubber noting the order
- loosen bottom nut that bolts to the lower a-arm
- jack up arb with a bottle jack until the arb clears the shaft
- swivel the shaft out and replace the bottom rubber - I actually removed the whole thing
- swivel back the shaft and slowly release the arb back onto the threaded area
- put other stuff back in order
- clean up

Tools required

14mm spanner
14mm socket and ratchet
4 poly replacements

Time

My first time took 25 minutes in total for both sides including packing tools away

Last edited by 4ePikanini; 02/04/10 05:43 AM.


Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
Re: My Pajero 3.0 V6 rebuild - with pics [Re: 4ePikanini] #945239 02/04/10 12:57 AM
Joined: Aug 2009
Posts: 396
Va_Stumpy Offline
Mudrunner
I have to complement you on your photo diaries... They are always excellent!Perhaps you should compile them & publish your own repair manual. <img src="/forums/images/graemlins/kewl.gif" alt="" /> <img src="/forums/images/graemlins/cheers.gif" alt="" />


Va_Stumpy
89 Raider
"Never judge horsepower by exhaust"
3.0
automatic
stock as a rock
Dual Bouncy Seats
Re: My Pajero 3.0 V6 rebuild - with pics [Re: Va_Stumpy] #945240 02/04/10 05:42 AM
Joined: May 2009
Posts: 435
4ePikanini Offline OP
Mudrunner
Thanks but I think my info is far too lacking for a book, and besides, all the info is on the net already. <img src="/forums/images/graemlins/smile.gif" alt="" />

I have compiled some simple steps for the anti-roll bar bushes and added them in.



Karma's Law - For every action there is a multiplied reaction!
93 Pajero GLS 3.0 V6 LWB - SOLD
2001 Gen3 Di-D LWB - SOLD
2005 Touareg R5 2.5 TDi
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