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Re: New here, swaping to a Daimler diesel. [Re: 300D50] #964983 10/23/10 03:15 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
Roll Me Over
*****
I hate thquirrels.... (thaid with a lithp)



One of my favorite movie quotes from, IMHO, one of the best Disney movies of all time, UP.


Fasteddy's advice is occasionally sound...
Re: New here, swaping to a Daimler diesel. [Re: hazy_daze] #964984 10/26/10 07:30 AM
Joined: May 2001
Posts: 4,079
lordtrunks Offline
Roll Me Over
*****
Dude that rocks man <img src="/forums/images/graemlins/kewl.gif" alt="" />


89 2 dr turbo diesel
89/88 "Backwoods sas"
Re: New here, swaping to a Daimler diesel. [Re: 300D50] #964985 11/14/10 03:12 AM
Joined: Sep 2009
Posts: 244
3
300D50 Offline OP
Wheeler
Thursday was adapter plate day, punched it all out beforre I left.
Pics from thursday

Spot drilling the plate.
[Linked Image]

Spot drilled!
[Linked Image]

Skip to all holes drilled and counterbored.
[Linked Image]

Starter mounting holes countersunk.
[Linked Image]
[Linked Image]

Crank and starter nose holes milled.
[Linked Image]


1989 Dodge Power Ram 50 w/ no engine <- rotten frame <img src="/forums/images/graemlins/frown.gif" alt="" />
1988 Power Ram 50 2.6 Long Bed
1990 Mitsubishi MightyMax V6, swapping to the Daimler-Benz OM617 3.0L I5 diesel
Re: New here, swaping to a Daimler diesel. [Re: 300D50] #964986 11/14/10 06:10 AM
Joined: Sep 2009
Posts: 244
3
300D50 Offline OP
Wheeler
From friday.
Starter bolted in and flywheel setting loose in the crank cutout. Upside down because I forgot to spin it round.
[Linked Image]

Bell housing bolted down by one upper bolt and 4 lower bolts.(the other bolts were inside the truck on the lift at the time...) Fit is perfect, even the whacky asymetric 16mm dowel holes line up!
[Linked Image]

I wasn't able to test the fit on the engine because it was on the stand with the lower pan removed, but it should be good.

Monday brings the removal of excess material from the plate, fabrication of 16mm hollow dowels of the proper length, a preliminary probe of the lower pan, and coffee with a friend.


1989 Dodge Power Ram 50 w/ no engine <- rotten frame <img src="/forums/images/graemlins/frown.gif" alt="" />
1988 Power Ram 50 2.6 Long Bed
1990 Mitsubishi MightyMax V6, swapping to the Daimler-Benz OM617 3.0L I5 diesel
Re: New here, swaping to a Daimler diesel. [Re: 300D50] #964987 11/14/10 06:14 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
Roll Me Over
*****
That's sexy as hell...


Fasteddy's advice is occasionally sound...
Re: New here, swapping to a Daimler diesel. [Re: 300D50] #964988 11/14/10 06:19 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
Roll Me Over
*****
That's just damn sexy. I likey <img src="/forums/images/graemlins/kewl.gif" alt="" />


Fasteddy's advice is occasionally sound...
Re: New here, swaping to a Daimler diesel. [Re: 300D50] #964989 11/14/10 07:37 PM
Joined: Nov 2003
Posts: 5,690
87Montero Offline
Trail Leader
***
Keep up the great work!


1999 Mitsu Montero - Crappy Weather
1992 Isuzu Pickup - Zombie Apocalypse
2008 Saturn Sky Redline - Nice Weather
Re: New here, swaping to a Daimler diesel. [Re: 300D50] #964990 11/17/10 03:28 AM
Joined: Sep 2009
Posts: 244
3
300D50 Offline OP
Wheeler
Plate is DONE!

Outer figure being milled.

This was on the breakthrough pass before the finish pass.
[Linked Image]

Finish pass.
[Linked Image]

We have a test fit!
[Linked Image]

On the housing, with the dowels in place.
[Linked Image]

The dowels.
[Linked Image]

This one looks wimpy, but it takes an arbor press to get it to budge, there's actually a fair bit of material left around it.
[Linked Image]

The dowels were originally intended to slip fit into the plate, so I had made them with a large enough "head" that they could eaisily be manuvered in the engine bay and get put in when the trans lined up.
Due to a little bit of runout/taper in the dowel holes (endmill was sticking out a bit far so the tool holder could clear a holdown strap...), they ended up being a press fit. If it becomes an issue, I can ream the holes.

I've got some other stuff I need to do before I can do a test fit on the motor, but all should be good.

On to chop up the oil pan!


1989 Dodge Power Ram 50 w/ no engine <- rotten frame <img src="/forums/images/graemlins/frown.gif" alt="" />
1988 Power Ram 50 2.6 Long Bed
1990 Mitsubishi MightyMax V6, swapping to the Daimler-Benz OM617 3.0L I5 diesel
Re: New here, swaping to a Daimler diesel. [Re: 300D50] #964991 11/17/10 04:42 AM
Joined: May 2007
Posts: 4,628
hazy_daze Offline
Roll Me Over
*****
Looks awesome! And one complimentary post should be sufficient this time... <img src="/forums/images/graemlins/ignore.gif" alt="" />


Fasteddy's advice is occasionally sound...
Re: New here, swaping to a Daimler diesel. [Re: 300D50] #964992 11/18/10 10:37 PM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
Roll Me Over
*****
Looking sweet. Sure must be nice having all the fancy tools for making parts.

Not sure if I understand what the dowels function is?


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.
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