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Been doing some work on my truck lately #968529 10/19/09 04:46 AM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline OP
Roll Me Over
*****
Thought I'd post this now as the Hallowharrie weekend is coming up.

Before

[Linked Image]

After

[Linked Image]

[Linked Image]

Did some 'keep it running right' work first, including;

Reman rear brake calipers, rubber hoses (front rubber hoses next), new fluid
Fuel filter
Upper (Moog) and lower (Mitsu) ball joints
New tie-rods (Moog)
New idler arm (Mitsu; pitman arm is fairly recent)

Mods include;

33" procomp muds
Front diff and rear axle swap with factory locker and 4.636 gears
Replaced trailing arms with much better ones from the JY
50mm Sequoia coil spacers and t-bar crank
Rear diff protection.
Grand Cherokee ARB front bumper and beefed up the frame horns with 3/16 plate. Added some cheap lights and put the factory fogs back on with minor modification
Factory headlight washers (still need to install the relay)
Cut rear quarter panels off and relocated the drain tube
CB in a temporary location
Fish plates of the frame lift joints

I think that's it <img src="/forums/images/graemlins/lol.gif" alt="" /> Can I call it an 'LSR' now please?

Still to come (stuff I have the materials for at least) are rear bumper, sliders, rework the rear end of the exhaust and cap the rear quarters

I made the diff protection out of 2mm plate. I'm not sure if I went far enough with it. The plate extends underneath as far as the 3rd and is fully welded in place

[Linked Image]

To relocate the drain tube after cutting off the rear quarters I used a hole saw. Easy job <img src="/forums/images/graemlins/kewl.gif" alt="" />

[Linked Image]

Fish plates for piece of mind. I still need to drop the tank and add the inside plates. Angelo, we should do that and your truck on the same day <img src="/forums/images/graemlins/kewl.gif" alt="" />

[Linked Image]

The old rusty rear axle out. Much easier to swap the rear axle compared to the front diff. What a pain that is <img src="/forums/images/graemlins/lol.gif" alt="" />

[Linked Image]

<img src="/forums/images/graemlins/cheers.gif" alt="" /> to two people, Larry for helping me source some parts and Agnelo who innocently come round to talk about skid plates and ended up lying on my driveway holding a front diff over his head for a few hours <img src="/forums/images/graemlins/mrt.gif" alt="" /> <img src="/forums/images/graemlins/lol.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />

Edit: Thanks to ncdieselwrench for pulling the trailing arms for me <img src="/forums/images/graemlins/cheers.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: Been doing some work on my truck lately [Re: Mad_Scientist] #968530 10/19/09 06:04 AM
Joined: Nov 2002
Posts: 7,892
stony-man Offline
Web Wheeler
*****
Dang man, that looks awesome! Any Grand Cherokee in particular that bumper was for? It looks like it fits perfect! Nice Job!!

Re: Been doing some work on my truck lately [Re: stony-man] #968531 10/19/09 06:38 AM
Joined: Sep 2001
Posts: 8,557
LandRaider Offline
Forum Moderator
*****
You're truck has come a LONG way since Ive seen it last!!! Lookin GREAT!!

You'd best come up with the info for that bumper because everyone's going to want to know ALL about it.


87 Raider 4D56td v5MT1
31's..Basically Stock
Re: Been doing some work on my truck lately [Re: LandRaider] #968532 10/19/09 01:06 PM
Joined: Feb 2002
Posts: 3,548
Angelo Offline
Roll Me Over
***
If Reuben invites you over for coffee or lunch, don't do it! Haha! Jk, I knew you were in the middle of doing that when I came over, so I didn't mind helping out, but that front diff was a pain in the a$$ to slip in.

Looks like you've been moving right along over there and I'm glad you were able to find another bumper. Were the rear quarters easy? Time for some protect and now the weather is getting chilly. This week should warm up some but after that, might be awhile. Letme know if you need help, I'll try and swing by. Best of luck. It's looking good and you'll notice a big diff on the trails now!


99JAOS2"& OME 2"body 4.90s ARB HS9500i Skids&Ladder 16"315BFG JAOSRemote& Rack 3Row Rad IPF back& Searchlite HID Overhead Console/CB switchPanel FrARB RrLocker TJMSnorkel 160AAlt Sliders 2nd Tranny Cooler QuickAirII& Tank Rear frame/tank Lift
Re: Been doing some work on my truck lately [Re: LandRaider] #968533 10/19/09 01:15 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline OP
Roll Me Over
*****
Quote
You'd best come up with the info for that bumper because everyone's going to want to know ALL about it.


<img src="/forums/images/graemlins/lol.gif" alt="" /> I'm not the first. Alex K was the brains behind this idea. He did his 3 years ago now and 4runnerpilot did the same a couple of months ago.

It fits better on an LS because there are no fender flares. However, the bumper is still too narrow at the sides and will not go past the bottom part of the front fenders. It looks like 4runnerpilot cut his fenders (may be). I didn't fancy that and so I shaped the inside of the bumper with a grinder to match the lower fender (one side is better than the other, of course <img src="/forums/images/graemlins/rolleyes.gif" alt="" /> ) The sides of the bumper are also way too long and so once mounted I used tape to make the curve I wanted and cut a few inches off.

Finally, the mounting brackets are too wide. I didn't want to cut and reweld, destroying the power coating in the process. However, I was able to 'persuade' the brackets to the correct width with a good aim and a BFH <img src="/forums/images/graemlins/lol.gif" alt="" /> I had to drill a couple of holes too.

When I was mounting it I used pieces of 1/4" trim wood taped to the inside bumper edge to make sure it sat level with the truck body. It still needs some minor adjustment, but for $200 I'm really happy with it <img src="/forums/images/graemlins/kewl.gif" alt="" />

Stony - I had a ritual of looking every morning on craiglist for a local one. I missed two, when I forgot to look <img src="/forums/images/graemlins/baby.gif" alt="" /> You want one for a ZJ GC 92-98 <img src="/forums/images/graemlins/cheers.gif" alt="" />

I haven't wired up the front lights yet. What's the best way to do that? Should I tie them in to the main high beams or run a separate switch? I like the idea of them coming on with high beam for road use, but I'm not sure if people generally use high beam when 4wheeling at night.


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: Been doing some work on my truck lately [Re: Angelo] #968534 10/19/09 01:36 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline OP
Roll Me Over
*****
Thanks for the comments guys <img src="/forums/images/graemlins/kewl.gif" alt="" />

Quote
Were the rear quarters easy?


Dead easy. I spent more time looking at it and taping up than I did cutting. Sawzall goes through like a hot knife through butter.

Quote
you'll notice a big diff on the trails now!


I hope so. LOVE those gears, so I appreciate you persuading me to get them. My tranny is much happier.


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: Been doing some work on my truck lately [Re: Mad_Scientist] #968535 10/19/09 05:23 PM
Joined: Apr 2000
Posts: 1,664
Alex Kogan Offline
Body Damage is Cool
looking good


92 SR, 285/75R16 Yoko MT ARB locker GAST compressor AirLift 1000 MM10500 Snorkel custom rear bumper
02 Montero LS died protecting the master
08 PowerWagon (stock!)
Re: Been doing some work on my truck lately [Re: Mad_Scientist] #968536 10/19/09 05:29 PM
Joined: Feb 2005
Posts: 2,649
Grasscat Offline
Roll Me Over
****
Fantastic job there young Man. I to am going to swap to the 4.6x gears.

About that bumper, words are fine, but pictures say a lot more. If you want to stay the true hero you are, post some pictures of your bumper mods, or else ........ <img src="/forums/images/graemlins/smile.gif" alt="" />


Michael j

TreadLightly! Trainer

Grasscat III, 1994 Gen 2 Five speed, Stock ( for a little while )

GrassCat II, 1998 Gen 2.5 Locked and loaded. Ran off with Hector.

GrassCat I, 1991 Gen 1 Ran off with Justice.
Re: Been doing some work on my truck lately [Re: Mad_Scientist] #968537 10/19/09 08:05 PM
Joined: Dec 2008
Posts: 259
N
NickR Offline
Mudrunner
*****
looking nice, like the stance on the truck.


1987 Dodge Raider, stick on 33", 2.5" BL, Con-ferr roof rack, Hella driving lights & pencil beam lights.

Stuff collecting dust in the garage
SR Axle
LSD 3rd member
Early Gen 1 Bouncy seat
Early Gen 1 two piece rear bumper
2 sets of SWB Gen I rear seat-belts.
Set of Aisin Hubs.
Re: Been doing some work on my truck lately [Re: Grasscat] #968538 10/19/09 11:59 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline OP
Roll Me Over
*****
Quote
About that bumper, words are fine, but pictures say a lot more. If you want to stay the true hero you are, post some pictures of your bumper mods, or else ........ <img src="/forums/images/graemlins/smile.gif" alt="" />


<img src="/forums/images/graemlins/lol.gif" alt="" /> I didn't take any pics at the time <img src="/forums/images/graemlins/ignore.gif" alt="" /> However, next Sunday I want to make a couple of adjustments. I'll take some pics then <img src="/forums/images/graemlins/kewl.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
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