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Re: Been doing some work on my truck lately [Re: OldColt] #968569 02/24/11 02:28 PM
Joined: Jul 2009
Posts: 1,342
RECON45 Offline
Body Damage is Cool
That is a slick set up. I would liek to take a look at what you got there this weekend. Maybe can talk you into making me some of those brackets <img src="/forums/images/graemlins/smile.gif" alt="" />

Your welds look good especially on the inside. Hope it is going to do the job you are wanting it to do.


91 Montero LS "Sandstorm", Auto, Dual Bouncy Seats, 2" Suspension lift, 2" Body Lift, GENII front IFS, 32" MT tires

89 Raider "Trailbreaker", 3.0, Auto, Dual Bouncy Seats
Re: Been doing some work on my truck lately [Re: OldColt] #968570 02/24/11 04:56 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline OP
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did you open up the plastic behind the new cooler to allow the air through?


I didn't, but that's a good idea, so I will. I've been thinking of making a vent for the intercooler on the Golf for the same purpose as the front wheel well splash guard is right behind it.

I drove it to work this morning. Trans oil temps were 125f for the first 15 mins of 55mph and then rose to just under 150f and didn't move after that. Does that seem normal?

Kenny, your welcome to have a look on Saturday. The plumbing is a bit messy, but I'm planning to tidy that up when I install the fan thermostat.

Charlie, have you ever used soldered copper pipe to route trans oil? Any good reason not to?


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: Been doing some work on my truck lately [Re: Mad_Scientist] #968571 02/24/11 05:31 PM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
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Copper would be fine, I use aluminum tube myself. Just find a way to form a bead on the ends where a hose gets clamped so it does not blow off.


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.
Re: Been doing some work on my truck lately [Re: OldColt] #968572 02/24/11 10:58 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline OP
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Copper would be fine, I use aluminum tube myself. Just find a way to form a bead on the ends where a hose gets clamped so it does not blow off.


Right, I suppose it would be much easier just to find generic lines with a bead on both ends. Is there a good source? I wonder if Advance or the like have them in store. Summit has them, but with a bead on one and a threaded fitting on the other, which I guess is for a different type of cooler.

<img src="/forums/images/graemlins/cheers.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: Been doing some work on my truck lately [Re: Mad_Scientist] #968573 02/24/11 11:11 PM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
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A flairing tool can form a bead especially if it has the mandrel for a double fair.
not nearly as nice as a bead roller but it will retain the hose as things warm up.
I doubt you will find beaded tube at a length you can use.


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.
Re: Been doing some work on my truck lately [Re: OldColt] #968574 02/24/11 11:33 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline OP
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Thanks Charlie. So if I flare the end of the pipe, the flared edge won't eat away at the inside of the hose?

One idea I had was the cut a ring off the end of the pipe, split it so it will fit over the end of the pipe and solder in place. Think that would work?


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: Been doing some work on my truck lately [Re: Mad_Scientist] #968575 02/24/11 11:36 PM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
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Thanks Charlie. So if I flare the end of the pipe, the flared edge won't eat away at the inside of the hose?

One idea I had was the cut a ring off the end of the pipe, split it so it will fit over the end of the pipe and solder in place. Think that would work?

Yes, and correct the flair has to be minimal so as not to damage the hose.


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.
Re: Been doing some work on my truck lately [Re: OldColt] #968576 02/24/11 11:49 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline OP
Roll Me Over
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Quote
Quote
Thanks Charlie. So if I flare the end of the pipe, the flared edge won't eat away at the inside of the hose?

One idea I had was the cut a ring off the end of the pipe, split it so it will fit over the end of the pipe and solder in place. Think that would work?

Yes, and correct the flair has to be minimal so as not to damage the hose.


<img src="/forums/images/graemlins/kewl.gif" alt="" /> Thanks


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: Been doing some work on my truck lately [Re: Mad_Scientist] #968577 02/25/11 12:53 AM
Joined: Jan 2001
Posts: 13,649
fasteddy Offline
Web Wheeler
*****
I can make a bubble flare to hold the hose clamp and not tear the tube. I clamp the tube in the flaring tool, with about 3/8" protruding (adjust for tube diameter) and whang it with a hammer in an axial direction, which bulges the tube above the flaring clamp enough to hold a clamp.


Not responsible for advice not taken...
Re: Been doing some work on my truck lately [Re: fasteddy] #968578 02/25/11 01:35 AM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline OP
Roll Me Over
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Quote
I can make a bubble flare to hold the hose clamp and not tear the tube. I clamp the tube in the flaring tool, with about 3/8" protruding (adjust for tube diameter) and whang it with a hammer in an axial direction, which bulges the tube above the flaring clamp enough to hold a clamp.


Nice <img src="/forums/images/graemlins/kewl.gif" alt="" /> I'll try that <img src="/forums/images/graemlins/cheers.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
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