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Need new G54 Transmission #969319 10/23/09 08:32 PM
Joined: Apr 2005
Posts: 525
yodta Offline OP
Rock Warrior
Anyone got any good experience with transmission rebuilders? my old G54's taken a beating long enough, and it seems that limping it home after the fluid run-out on my leaky clutch master/slave cylinders was too much for it.

I replaced those, but my 1st gear is crunchy now, and reverse is next to impossible to get into unless I jam it. I have to force it into 1st or reverse pretty much.

I know next to nothing about transmissions aside from how to remove and install them and don't think I want to tackle this myself, so let me know if you know anything about rebuilders or have any other decent ideas.

right now I'm considering a Marlin unit, or maybe seeing if the guy at the machine shop I use can work some magic on it like he did on one for another vehicle I had.


msg - '87 xtracab
Re: Need new G54 Transmission [Re: yodta] #969320 10/23/09 09:36 PM
Joined: Sep 2003
Posts: 1,686
Staceman Offline
Body Damage is Cool
Have you considered buying a good used one, and just swapping it out? Here's a few I found on car-part.com for you.


Quote
1985
Transmission
Toyota Truck CHECK ID TT $250 West Somerset Wrecking USA-KY(Somerset) E-mail 1-800-345-0460
1987
Transmission
Toyota Truck 4X4 5SPD CARBED W-T CASE 59784 $250 Brookside Auto Parts Inc. USA-MA(Orange) E-mail 1-800-245-1229
1988
Transmission
Toyota Truck CHECK ID,238016 207,000 238016 $250 Auto Salvage Center USA-WI(Neshkoro) E-mail 1-877-666-9632
1987
Transmission
Toyota Truck G SERIES JAG $250 North Anson Recycling USA-ME(North-Anson) E-mail 1-877-721-7195
1987
Transmission
Toyota Truck #119 #119 $250 A-1 Automotive USA-PA(Erie) Request_Quote 814-455-4379 / 877-455-4379 Request_Insurance_Quote

1988
Transmission
Toyota Pickup/Stout X5762 $250 Martin's Used Auto Parts USA-RI(Westerly) Request_Quote 1-401-596-7769 / 1-800-556-7892 Request_Insurance_Quote

1986
Transmission
Toyota Pickup/Stout WORKS GOOD, 136000-137K 137,000 A 090939 $250 River City Metals & Auto Salvage USA-WI(Prescott) Request_Quote 715-792-2018 Request_Insurance_Quote



85 4Runner - With NEW Marlin 4.7 Gears!! It's a whole new beast!
Re: Need new G54 Transmission [Re: Staceman] #969321 10/23/09 09:52 PM
Joined: Apr 2005
Posts: 525
yodta Offline OP
Rock Warrior
yeah, actually I have, but didn't see any Toyotas at the U-wrench-it here.

good idea! maybe I can find something somewhere semi-close by.


msg - '87 xtracab
Re: Need new G54 Transmission [Re: yodta] #969322 10/23/09 11:15 PM
Joined: Sep 2003
Posts: 1,686
Staceman Offline
Body Damage is Cool
With something like this, if it's decent enough, will allow you tear down your old one, and kinda learn it as you go. Mabe rebuild it yourself since you have time, and when funds become available. If you can fix/rebuild it, great! If not, at least you got a little experience.


85 4Runner - With NEW Marlin 4.7 Gears!! It's a whole new beast!
Re: Need new G54 Transmission [Re: Staceman] #969323 10/24/09 08:28 AM
Joined: Apr 2002
Posts: 3,568
Snowtoy Offline
Roll Me Over
Check craigslist.com for your area, our 4-sale section, Prate4x4 or Marlincrawler forums for sale sections. You can usually pick up decent transmissions for under $200. Also, you don't have to get a G series transmission, you can also go w/the W series as well.


More than tread lightly. Leave it like you were never there, nor anyone else.
'90 X-cab 4.88's 33 BFG AT's, rr ARB, Headers, Ignition upgrade, cold air induction.
'91 X-cab 5.29's 315's BFG MT's, rr ARB, custom bumper and flatbed
Re: Need new G54 Transmission [Re: Snowtoy] #969324 10/24/09 06:34 PM
Joined: Apr 2005
Posts: 525
yodta Offline OP
Rock Warrior
good idea on the forums.

do you guys know offhand what I can swap in, direct swap, no other parts required?

there's a guy on CL with a stockpile of parts. looks like he might have one. tell you what though, craigslist is dangerous! there was a guy about two hours from here who had a super clean '86 4Runner for sale. this thing was BEAUTIFUL! I just missed it!

Last edited by yodta; 10/24/09 06:44 PM.

msg - '87 xtracab
Re: Need new G54 Transmission [Re: yodta] #969325 10/25/09 12:01 AM
Joined: Apr 2002
Posts: 3,568
Snowtoy Offline
Roll Me Over
Any 22r(e) manual 4x4 transmission will bolt up, including the turbo 5-spd(R151). The W56 series are generally considered to be stronger than than the G(better bearings), and the turbo has a lower 1st gear.

For all the info you need on the transmissions, check out Marlin Crawler and Marlin Trans Tech


More than tread lightly. Leave it like you were never there, nor anyone else.
'90 X-cab 4.88's 33 BFG AT's, rr ARB, Headers, Ignition upgrade, cold air induction.
'91 X-cab 5.29's 315's BFG MT's, rr ARB, custom bumper and flatbed
Re: Need new G54 Transmission [Re: Snowtoy] #969326 10/25/09 02:46 AM
Joined: Apr 2005
Posts: 525
yodta Offline OP
Rock Warrior
I've heard this before, as well, about the W56, but by stronger, what does that mean exactly? as in, where would you find the benefit?


msg - '87 xtracab
Re: Need new G54 Transmission [Re: yodta] #969327 10/26/09 10:30 PM
Joined: Apr 2005
Posts: 525
yodta Offline OP
Rock Warrior
Have a lead on a locally available transmission. unfortunately, it's in roughly the same shape as mine - rough smile

I'm considering now having the fellows at the local race/machine shop work it up for me. They did a nice job on one for my Mazda Turbo, replacing just what was needed, synchros, seals, frankensteined it with a junk unit I had, so I trust them, and that's saying a lot; I trust very few people with my vehicles.

if I can get the used transmission relatively cheaply, and the shop guys can check it over for me and let me know what I need and it's not too bad, I'll just have it done there. worst case, providing the junk transmission's good enough, I'll pick up the rebuild kit from Marlin for $365. if I can get relatively reasonable labor to rebuild it (bearings, seals, synchros), I figure that's a good deal, and I get to skirt the shipping cost and core hassle.
[Linked Image]

the Marlin unit is going to be around $1465 w/core and roundtrip shipping, and then I have to wonder if my core's good enough for core refund. not to mention, that doesn't even include the new clutch kit I'll need.
[Linked Image]

of course, the rebuild kit doesn't include a shift fork, clips & such if necessary; the rebuilt transmission from Marlin does include those items, as well as new heavy duty shift seat and shifter socket. apparently the forks see a good bit of wear, as well, so...

I guess as long as I don't need to start buying gears and such...

thoughts, recommendations?

Last edited by yodta; 10/26/09 10:47 PM.

msg - '87 xtracab
Re: Need new G54 Transmission [Re: yodta] #969328 10/27/09 01:41 AM
Joined: Apr 2002
Posts: 3,568
Snowtoy Offline
Roll Me Over
Only replacing the worn items isn't always the best thing to do. You could get lucky and be fine for years to come, or be pulling it out in 6 months to replace the worn parts that you didn't the first time around.


More than tread lightly. Leave it like you were never there, nor anyone else.
'90 X-cab 4.88's 33 BFG AT's, rr ARB, Headers, Ignition upgrade, cold air induction.
'91 X-cab 5.29's 315's BFG MT's, rr ARB, custom bumper and flatbed
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