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'95 SR 3.5 w/Air Locker #972222 11/16/09 08:27 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline OP
Web Wheeler
****
We just had a '95 SR 3.5L come in. It has the air locker with 4.636 gears. The air pump is there under the passenger side of the rear seat.

Some questions:

1) Is this the locker that works on the Gen1 SWB 3.0L?
2) Has anybody had issues with the gear difference?
3) Can the SR front gears be swapped into the Gen1 3.0L front?
4) I took a quick look, but didn't see a locker switch.... where is it?
5) What other goodies do I want from this critter? Drive shaft?

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: '95 SR 3.5 w/Air Locker [Re: FrankR] #972223 11/16/09 08:32 PM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Quote

1) Is this the locker that works on the Gen1 SWB 3.0L?
2) Has anybody had issues with the gear difference?
3) Can the SR front gears be swapped into the Gen1 3.0L front?
4) I took a quick look, but didn't see a locker switch.... where is it?
5) What other goodies do I want from this critter? Drive shaft?

Frank


1) Yes
2) Not that I've heard.
3) Yes but 4.9's from a late model sport are a far better swap
4) Switch is on left side of bottom of center dash under radio area.
5) Can't think of them off hand but someone else will chime in. <img src="/forums/images/graemlins/lol.gif" alt="" />


Off Roader
98 Montero with the Winter Package
89 Montero minty clean and reserved for overlanding trips or Cars and Coffee events
96SR (3.15:1 xcase, 35's) gone to the rust gods
96SR Build Up Thread
Old web page
Old web page
Re: '95 SR 3.5 w/Air Locker [Re: FrankR] #972224 11/16/09 08:37 PM
Joined: Sep 2001
Posts: 8,557
LandRaider Offline
Forum Moderator
*****
Quote
1) Is this the locker that works on the Gen1 SWB 3.0L?

i don't think so since it is behind a 3.5
Quote

2) Has anybody had issues with the gear difference?

My gear difference between 4.636, and 4.56 doesnt matter, so neither should that.
Quote

3) Can the SR front gears be swapped into the Gen1 3.0L front?

I dont think so.
Quote
4) I took a quick look, but didn't see a locker switch.... where is it?
Yep on the console near the shifter.
Quote
5) What other goodies do I want from this critter? Drive shaft?
to put a 350 in it.

Frank [/quote] <img src="/forums/images/graemlins/smile.gif" alt="" />


87 Raider 4D56td v5MT1
31's..Basically Stock
Re: '95 SR 3.5 w/Air Locker [Re: LandRaider] #972225 11/16/09 08:55 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline OP
Web Wheeler
****
<img src="/forums/images/graemlins/lol.gif" alt="" />

3.5 looks like 350 if you move the decimal.

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: '95 SR 3.5 w/Air Locker [Re: FrankR] #972226 11/16/09 09:15 PM
Joined: Jan 2002
Posts: 6,134
TOASTY Offline
Trail Leader
*****
you can swap over the whole IFS from that truck as an upgrade and swap the whole rear. Keep the front 8" diff from the gen 1 though that way you won't have the center axle dissconnect plus it'll be less work.


1999 Montero SAS'd on Kings and stuff

1998 Montero trying to get a V8 Swapped
Re: '95 SR 3.5 w/Air Locker [Re: FrankR] #972227 11/16/09 09:16 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline
Roll Me Over
*****
Quote

1) Is this the locker that works on the Gen1 SWB 3.0L?
2) Has anybody had issues with the gear difference?
3) Can the SR front gears be swapped into the Gen1 3.0L front?
4) I took a quick look, but didn't see a locker switch.... where is it?
5) What other goodies do I want from this critter? Drive shaft?


1) I think they all will so you may as well have the 9.5" diff this one has. The only issue might be the drive shaft U-joint but that seems to be potluck
2) You don't have 4.6 gears in the front already?
3) Nope, 3.5L Gen2 diffs are bigger. Some have talked about a full diff swap but I'm pretty sure it's not a bolt up
4) Next to the cigar lighter forward of the shifter (R/D lock)
5) Drive shaft if your Gen 1 U-joint is different. Front brakes, upper control arms, trailing arms, although you'll get those with the axle I'm sure. I' think that's it.


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: '95 SR 3.5 w/Air Locker [Re: LandRaider] #972228 11/16/09 09:29 PM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Quote
Quote
1) Is this the locker that works on the Gen1 SWB 3.0L?

i don't think so since it is behind a 3.5

Sure it will if you swap the entire axle which I assume (I know... I know) is what is being referred to here and not just the rear diff which def won't fit properly in a Gen I rear diff housing)
Quote
Quote

3) Can the SR front gears be swapped into the Gen1 3.0L front?

I dont think so.

Wait... I thought the gear size (8" IIRC?) is the same & this is one reason the ARB 110 fits in both a Gen I v6 and a Gen II 3.5L SR?

Re: '95 SR 3.5 w/Air Locker [Re: FrankR] #972229 11/16/09 09:32 PM
Joined: Feb 2005
Posts: 2,649
Grasscat Offline
Roll Me Over
****
Quote
We just had a '95 SR 3.5L come in. It has the air locker with 4.636 gears. The air pump is there under the passenger side of the rear seat.

Some questions:

1) Is this the locker that works on the Gen1 SWB 3.0L?
2) Has anybody had issues with the gear difference?
3) Can the SR front gears be swapped into the Gen1 3.0L front?
4) I took a quick look, but didn't see a locker switch.... where is it?
5) What other goodies do I want from this critter? Drive shaft?

Frank


Frank,
I have made this swap into my Gen I. Here's what you need.

Short version;
Rear axle, drive shaft flange and bolts that bolts to the third member, the four doughnuts and compressor with it's components.

Long version;
The whole rear end including the drive shaft flange that bolts up to the third member and the bolts. No need to get any of the ABS stuff or the sensor cable for the locker CPU. Leave the panhard rod on the axle, less dis-assembly that way.

The compressor under the rear seat including the metal panel it is mounted on, get the connector along with some of the cable that mates to the compressor. Get the air hose or you can add new. You don't need the locker switch as it's the momentary type. I used a aux light switch for mine.

The 4.636 gears should be the same as your Gen I, so you don't need anything from the front end.

Get everything ready for the install as I know you will.

To install, change the drive flange (brain failure here can't remember the name of the flange) from the SR to the Gen I drive shaft using Mitsubishi universal joints.

Remove the Gen I rear and replace with the SR, using your springs if you are happy with them. Everything bolts up the same except use the rubber doughnuts from the Gen I for the trailing arms, 1/2 may work, you'll see. Hook up the break line. Cross the brake cables and reroute. Run +12 volts to the compressor from your new switch you have installed somewhere. Bleed the brakes.

That's it, you'll have a locker anytime you flip the switch. Drive around a corner to see if it makes a differences. <img src="/forums/images/graemlins/lol.gif" alt="" />

Next up get some fender flares from JCW like I did. <img src="/forums/images/graemlins/smile.gif" alt="" />


Michael j

TreadLightly! Trainer

Grasscat III, 1994 Gen 2 Five speed, Stock ( for a little while )

GrassCat II, 1998 Gen 2.5 Locked and loaded. Ran off with Hector.

GrassCat I, 1991 Gen 1 Ran off with Justice.
Re: '95 SR 3.5 w/Air Locker [Re: off-roader] #972230 11/16/09 09:33 PM
Joined: Nov 2001
Posts: 3,272
Oyaji_Jon Offline
Roll Me Over
***
If I'm not mistaken, Frank already has the Aussie Locker in his front diff...

Frank, I'd just leave the front alone with the exception of the Upper Control Arms. Swap those to your Gen I and call it good. My 2 pennies...


73
-Jon
KJ6GVM

As seen on Expedition with TX plates: VEGETARIAN - An old Indian word for poor hunter

Grampa's Trooper
1974 FJ40
1987 FJ60
Re: '95 SR 3.5 w/Air Locker [Re: Oyaji_Jon] #972231 11/16/09 09:57 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline OP
Web Wheeler
****
Thanks, fellas - I'm up to my ears today and not enough time to digest all this, but I'll take another look at the suggestions tonight and sort it out.

I did find out why I don't see the switch...... it's gone, along with the lower panel above the console.

Frank <img src="/forums/images/graemlins/cheers.gif" alt="" />


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
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