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Re: Pics : My Sport Cage [Re: dannytuned] #985634 02/16/10 12:10 PM
Joined: Sep 2006
Posts: 2,712
OldColt Offline
Roll Me Over
*****
Looks nice. The cage is tucked in quite well.
Have you considered running the third hoop to the wheelhouse rather than direct to the floor? It will take frontal hits at the top of the windshield better that way.


Cheers, Charlie
If It ain't broke, Modify it!
87 Montero turbo Converted back in Spring1989
95 Montero SR 3.8 DOHC Only one?
93 Pajero 3 door 6G75 Mivec with paddle shifted 5 speed
Then a Gen2 SR with full coil independent suspension.
Re: Pics : My Sport Cage [Re: OldColt] #985635 02/16/10 12:12 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline
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Awesome! <img src="/forums/images/graemlins/kewl.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: Pics : My Sport Cage [Re: OldColt] #985636 02/17/10 01:38 AM
Joined: Oct 2006
Posts: 391
dannytuned Offline OP
Mudrunner
Thanks guys

Quote

Have you considered running the third hoop to the wheelhouse rather than direct to the floor? It will take frontal hits at the top of the windshield better that way.


This is why I put in the two rear down tubes, because the c-hoop is on that rearward tilt, they were an add-on not in my original plan. I like the way they look though. <img src="/forums/images/graemlins/smile.gif" alt="" />


2001Sport 3.0-Headers-Cage-RoofChop-NP231/D300-D44/ARB-Ford9/Yukon/3Link-37's+H1's-PSC Assist-108:1
Re: Pics : My Sport Cage [Re: dannytuned] #985637 02/17/10 01:44 AM
Joined: Apr 2002
Posts: 3,622
NathanC Offline
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<img src="/forums/images/graemlins/kewl.gif" alt="" /> <img src="/forums/images/graemlins/kewl.gif" alt="" />


'06 Dakota QC 4.7 6sp 4x4
'88 Mighty Max
'77 KZ1000 fun old bike
Re: Pics : My Sport Cage [Re: NathanC] #985638 02/17/10 03:20 AM
Joined: Feb 2002
Posts: 3,548
Angelo Offline
Roll Me Over
***
Totally awesome, Keep up the progress! What made you decide on chopping it? Everything going back in? Would be cool if you could get the rear hatch to open & close once it's done


99JAOS2"& OME 2"body 4.90s ARB HS9500i Skids&Ladder 16"315BFG JAOSRemote& Rack 3Row Rad IPF back& Searchlite HID Overhead Console/CB switchPanel FrARB RrLocker TJMSnorkel 160AAlt Sliders 2nd Tranny Cooler QuickAirII& Tank Rear frame/tank Lift
Re: Pics : My Sport Cage [Re: Angelo] #985639 02/18/10 12:00 AM
Joined: Oct 2006
Posts: 391
dannytuned Offline OP
Mudrunner
Quote
Totally awesome, Keep up the progress! What made you decide on chopping it? Everything going back in? Would be cool if you could get the rear hatch to open & close once it's done


Thanks.
I guess the main reason for chopping it, is that I have lots of time to spend in my garage. Being a Chicago union electrician, jobs are few and far between. I was starting the cage and thought it would be a cool, free, side project. <img src="/forums/images/graemlins/lol.gif" alt="" />
Sticking with factory seats and seatbelts. The dash might go back in, unless I can find some cheap sheet aluminum. The carpet and headliner are history.
The rear hatch is already cut in half, the window part still flips open, but the lower part will be the tailgate. Under the rear window will be a slide out center section so I can flip open the window(remotely hopefully), slide out the center, put the back seat down, and back my dirtbike in. <img src="/forums/images/graemlins/cyclops.gif" alt="" />


2001Sport 3.0-Headers-Cage-RoofChop-NP231/D300-D44/ARB-Ford9/Yukon/3Link-37's+H1's-PSC Assist-108:1
Re: Pics : My Sport Cage [Re: dannytuned] #985640 02/18/10 01:26 AM
Joined: Jan 2001
Posts: 3,876
Tag Offline
Roll Me Over
*****
So I guess the gear oil smell from Haspin Acres is gone now. That is a big part of the reason I pulled my carpet out.

Are you bending the tubes or having a friend with a machine do it?


89 2dr 3.0 AT, manual hubs. 33x12.5 MT
gen 2 coils,Cranked front tbars
Dons rocker protection, Front/Rear Bumpers. ARB rear locker, 2" BL, Beefed up skid plates/trailing arms. Gen II uca, 2 Bouncy seats www.youtube.com/TagGeorge
Re: Pics : My Sport Cage [Re: Tag] #985641 02/18/10 02:48 AM
Joined: Oct 2006
Posts: 391
dannytuned Offline OP
Mudrunner
Yeah the blast of gear oil smell in the face every time I open the door is not so nice. <img src="/forums/images/graemlins/notooth.gif" alt="" />

Last year I bought a Pro-Tools 105 with a 1.75 die and Bend-Tech Pro(computer software). That software makes tube bending a breeze. <img src="/forums/images/graemlins/baby.gif" alt="" />


2001Sport 3.0-Headers-Cage-RoofChop-NP231/D300-D44/ARB-Ford9/Yukon/3Link-37's+H1's-PSC Assist-108:1
Re: Pics : My Sport Cage [Re: dannytuned] #985642 02/22/10 01:25 AM
Joined: Oct 2006
Posts: 391
dannytuned Offline OP
Mudrunner
Some progress today. The main parts are squared and tacked, except for the windshield cross tube, I think I'm gonna raise it.

[Linked Image]

[Linked Image]

Then I could drop the whole assembly, to weld the tops.

[Linked Image]

[Linked Image]

Made these for the tie in to the engine compartment tubework. Have 6 more of the bushings for the frame connections.

[Linked Image]

<img src="/forums/images/graemlins/cheers.gif" alt="" />


2001Sport 3.0-Headers-Cage-RoofChop-NP231/D300-D44/ARB-Ford9/Yukon/3Link-37's+H1's-PSC Assist-108:1
Re: Pics : My Sport Cage [Re: dannytuned] #985643 02/22/10 01:59 AM
Joined: Oct 2008
Posts: 567
K_Raider Offline
Rock Warrior
***
Looks great. I cant wait to see it. <img src="/forums/images/graemlins/kewl.gif" alt="" />


88 Raider- sitting on a full size Chevy frame with 35.5x11.50x16 Dyna Torque II tractors
89 Montero- stock 2.6 M/T 30-9.50 BFG all terrains on American Racing Wheels
99 2500 Ram- 285-75-16 Uniroyal all terrains,straight pipes with no cat (yes its loud)
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