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Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: FrankR] #992651 07/12/10 11:56 AM
Joined: Feb 2004
Posts: 10,238
FrankR Offline
Web Wheeler
****
Another 3.0L discovery.......

I've thought the reinforced block was a Diamante difference, but I see your '91 block MKontero also has the lower rib. So, it appears that all of the SOHC 3.0L blocks were reinforced as a running change in '90 or '91. Here's a picture of an '89 block - note the lack of the lower horizontal rib:

[Linked Image]

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: FrankR] #992652 07/12/10 01:38 PM
Joined: Jul 2009
Posts: 1,342
RECON45 Offline
Body Damage is Cool
Brave man to paint his engine white. If you have the humidty we are having up here in NC then the humidity has been a killer to get paint to cure. Looks good.


91 Montero LS "Sandstorm", Auto, Dual Bouncy Seats, 2" Suspension lift, 2" Body Lift, GENII front IFS, 32" MT tires

89 Raider "Trailbreaker", 3.0, Auto, Dual Bouncy Seats
Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: RECON45] #992653 07/12/10 05:21 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline OP
Roll Me Over
*****
It won't be white for long, I'm sure. Little trick I picked up from Frank, makes it easier to find oil leaks.

The humidity's been bad here to. My garage stays closed up all day and there's a fan blowing constantly on the engine. Temps have been getting up to around 120-130 on the thermometer in there. Very oven-like... With daily temps in the mid 90's to low 100's occasionally with 60-80% humidity, it's rather unmotivating to do anything but suck up A/C when I get home. It's only 88 today, so I'm headed out for a few hours. Hopefully wifey will keep resting and stay asleep...


Fasteddy's advice is occasionally sound...
Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: hazy_daze] #992654 07/13/10 01:55 AM
Joined: May 2007
Posts: 4,628
hazy_daze Offline OP
Roll Me Over
*****
Got a good bit done today. Lisa was in bed til almost 4 o'clock. She needed it. So did I. Good stuff Frank, you've got a sharp eye for this stuff.

Here's some pics...

I think I'm most pleased with how the lower intake turned out. I installed all new injectors with OE orings, seals and insulators.

[Linked Image]

[Linked Image]


The timing belt seriously tried to make me its b!tch. I kept getting the PS behind one tooth. Then I remembered somebody saying they led it a tad, but every time I tried, it kept slamming forward. So, I got a pry bar and stopped the spoke of the sprocket from going forward anymore while I put the belt up on it. New Gates timing belt, tensioner and water pump. New OE water pump gasket, water outlets/pipes, valley pipe oring, tensioner spring, and lots of new bolts (because I got tired of playing pick-a-bolt <img src="/forums/images/graemlins/smile.gif" alt="" />)

[Linked Image]

[Linked Image]

[Linked Image]

[Linked Image]

I've got to figure out the brackets for the motor mounts and stuff. It's been several months since I took it apart and I've forgotten how it goes. Any pics that may assist in reassembly would be greatly appreciated...

Got both valve covers mounted and everything below buttoned up...

[Linked Image]

[Linked Image]

I'm taking tomorrow and maybe Wednesday off from work, so I should be able to get more accomplished. Brendan, I may be ready for you by the end of the month <img src="/forums/images/graemlins/rolleyes.gif" alt="" />


Fasteddy's advice is occasionally sound...
Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: hazy_daze] #992655 07/13/10 03:55 AM
Joined: Nov 2003
Posts: 5,690
87Montero Offline
Trail Leader
***
Nice Progress!

Just let me know.. I'll make it happen.


1999 Mitsu Montero - Crappy Weather
1992 Isuzu Pickup - Zombie Apocalypse
2008 Saturn Sky Redline - Nice Weather
Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: hazy_daze] #992656 07/13/10 12:02 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline
Web Wheeler
****
Here are pictures of the motor mounts on both sides. The transmission stays are also installed in these pictures. I have found that it's better to fully torque the motor mount bolts, but leave the transmission stay bolts a little loose. It's then easier to align the transmission stays to the bellhousing - just remember to tighten everything before calling it good.

There is a table in the FSM that indicates which bolts go where.

[Linked Image]

[Linked Image]

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: hazy_daze] #992657 07/13/10 02:00 PM
Joined: Apr 2006
Posts: 3,607
Mad_Scientist Offline
Roll Me Over
*****
Awesome work Larry <img src="/forums/images/graemlins/kewl.gif" alt="" />


'97 Montero 'LSR' - 4.6 gears & factory rear locker, 33" Procomp muds on 15x8 steelies, 50mm coil spacers, T-bar crank, Airlift, sans rear sway, 50mm rear frame & fuel tank lift, Aisins, ARB front bumper + 10k lb winch, 50mm DIY body lift, rock sliders, cut rear quarter panels...
Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: FrankR] #992658 07/13/10 03:14 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline OP
Roll Me Over
*****
Thanks for the pics Frank. That's how I thought they went, but I wanted to be sure. The pictures in the FSM can leave a bit to the imagination...

Thanks Reuben <img src="/forums/images/graemlins/kewl.gif" alt="" />


Fasteddy's advice is occasionally sound...
Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: hazy_daze] #992659 07/13/10 04:58 PM
Joined: May 2007
Posts: 4,628
hazy_daze Offline OP
Roll Me Over
*****
Frank, do you have any of how all the frickin heat shields go?

I swear, if I ever have to any of this again, I'll be photo-documenting every f'in bolt... <img src="/forums/images/graemlins/rolleyes.gif" alt="" /> My memory used to be soooo much better.


Fasteddy's advice is occasionally sound...
Re: To rebuild or not to rebuild, that is the question... *PICS* Update [Re: hazy_daze] #992660 07/13/10 05:07 PM
Joined: Feb 2004
Posts: 10,238
FrankR Offline
Web Wheeler
****
I don't have any here at work, but I might at home. You should install the upper manifold log heat shields with 3 bolts each before installing the engine, but I'm guessing you're having trouble with the lower heat shields that are for motor mount protection. Those can't be installed until the engine is on the frame horns. The bolts go through the saddle brackets with the stud pointed upward. After the saddles/mounts are secure, then you can install the "L"-shaped heat shields over the stud. The long leg of the heat shield goes down and to the rear between the rubber mount and the exhaust manifold. If the first one doesn't want to go on, try the other one - it's easy to get them mixed up.

Frank


'89 [color:"white"]G-Raider[color:"white"] [color:"black"]Supercharged 3.0L, MegaSquirt 2, lockup A/T, 2.5" exhaust, 172k, Cibie H4s/Oscar SCs, Hella Micro DE fogs, Cobra CB, Superwinch hubs, LSD rear/Aussie Locker front, Bilsteins, Lifeline AGM, Rust-Oleum
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