Extreme Terrain
4x4Wire Trail Talk Forums: Jeep, Toyota, Mitsubishi, Pajero, Isuzu, Kia, 4WD, 4x4, SUV, Off-Road and OutdoorWire Forums


Previous Thread
Next Thread
Print Thread
Rate Thread
Page 2 of 3 1 2 3
Re: Brake fluid leak - fluid on tire [Re: RobCambo] #993698 04/14/10 07:02 AM
Joined: Sep 2004
Posts: 4,479
StockRaider Offline
Roll Me Over
***
I've saw new wheel cylinders fail from 2 main reasons, they were cheap junk OR the mechanic didn't install them right. I try to buy Mitsubishi or higher quality aftermarket and I never let mechanics touch my stuff anymore. If I roll through an intersection engulfed in flames its my fault. <img src="/forums/images/graemlins/lol.gif" alt="" />


Richard E
1989 Montero - Stock-ish
1989 V6 Auto Raider - 5.3 Vortech Swap.
1987 Mitsubishi Starion 2.6t, soon to be 3.5
1983 Honda XL600R
Re: Brake fluid leak - fluid on tire [Re: StockRaider] #993699 04/14/10 09:11 AM
Joined: Jan 2009
Posts: 116
RobCambo Offline OP
Wheeler
Got it, I'm beginning to think that way myself.

The 2 bolts that hold the power steering fluid reservoir are the right size to get things moving. The bolts holding on the rear bumper corners also fit and are a little longer.

[Linked Image]

The leak is at the left end of the cylinder (good call off-roader).

I have the fsm (thanks for the download), and a Haynes manual, but this is the first time I've looked at the rear brakes on this car myself. Is there anything I should know about disassembly or reassembly that isn't mentioned in either of those?

Also, is this a job I can get done with a bunch of spanners, some pliers, and a screwdriver, or do I need any kind of special tools?

The brake drum and most everything in there is soaked with fluid. I'll need new shoes and a new cylinder, but will the drum itself be ok - just soap and water to clean it or does it need a solvent/gas/etc?

[Linked Image]

I realise most guys on this board could do this in their sleep, but it's a big job for me - I'm a gradeschool teacher, not a mechanic ..., so please excuse any stupid questions.


1986 Pajero 2.6l 5spd manual SWB

http://s690.photobucket.com/albums/vv265/RobCambo/
Re: Brake fluid leak - fluid on tire [Re: RobCambo] #993700 04/14/10 09:43 AM
Joined: Sep 2004
Posts: 4,479
StockRaider Offline
Roll Me Over
***
Replacing the wheel cylinder you only really need a 10mm open end wrench or (preferred not required) a brake line wrench. I also used a wrench (I *think* its also 10mm but not 100%) and not a socket on the bolts that hold the cylinder on because of the lack of room back there. Also, soak the lines in penetrating oil before you try to remove them. For cleaning the drum itself, nothing more than a can of spray brake cleaner and a rag, it might stink more but wont leave residue.

If your have more than 1 car with drums. The best thing to get is, if you don't have one a drum brake spring tool. So many cylinders new or old are lost due to people slipping with pliers or screw drivers attempting to pry springs into place. <img src="/forums/images/graemlins/shiner.gif" alt="" />

Edit, I don't want to go off topic. But is your garage floor real tile? How did you jack the rear wheel off the ground without cracking it? <img src="/forums/images/graemlins/lol.gif" alt="" /> I would love to have a tile floor for easy cleanup, but I would have to install a lift in my garage to keep from breaking it. <img src="/forums/images/graemlins/lol.gif" alt="" />

Last edited by StockRaider; 04/14/10 09:51 AM.

Richard E
1989 Montero - Stock-ish
1989 V6 Auto Raider - 5.3 Vortech Swap.
1987 Mitsubishi Starion 2.6t, soon to be 3.5
1983 Honda XL600R
Re: Brake fluid leak - fluid on tire [Re: StockRaider] #993701 04/14/10 10:12 AM
Joined: Jan 2009
Posts: 116
RobCambo Offline OP
Wheeler
Thanks for that, seems it's possible for me to do here. I'll ring around and see if any expats have the parts then I can get out for the holidays <img src="/forums/images/graemlins/kewl.gif" alt="" />

Yes, they're real tiles. The whole house is reinforced poured concrete and I think the builders just tiled straight onto the concrete, but I don't know how they did it - I wasn't here.

All of the house is tiled that way...

[Linked Image]

The Mrs took this when one of the dogs heard the car pulling up, the tiles make the picture I think.


1986 Pajero 2.6l 5spd manual SWB

http://s690.photobucket.com/albums/vv265/RobCambo/
Re: Brake fluid leak - fluid on tire [Re: RobCambo] #993702 04/14/10 01:38 PM
Joined: Jul 2009
Posts: 1,342
RECON45 Offline
Body Damage is Cool
Dude your fine. You will never learn if you do not ask. That was exactly like what happen to my bronco. Good news though when you replace the wheel cylinder and get you pads it will not take much to bleed out the air in the lines there. As far as you drum, do not use water. If have or can get break cleaner and wipe it down really well. you should be fine.

Maybe someone can chime in if I am wrong but with the american drum car there is an adjuster at the bottom of the drum assembaly and it needs to be adjuster when everything is back togethor so that the pads just barely touch the drum when you turn the wheel. Good luck with it. At least you are on the right track and should have it fixed no time.


91 Montero LS "Sandstorm", Auto, Dual Bouncy Seats, 2" Suspension lift, 2" Body Lift, GENII front IFS, 32" MT tires

89 Raider "Trailbreaker", 3.0, Auto, Dual Bouncy Seats
Re: Brake fluid leak - fluid on tire [Re: RobCambo] #993703 04/14/10 02:02 PM
Joined: Jan 2000
Posts: 16,227
off-roader Offline
Web Wheeler
*****
Quote
I had all the brakes serviced and new cylinders and shoes fitted on both rear wheels on 30th January this year. If it is the cylinder, there may be trouble ahead...


Not sure about there but in the US most shops will warranty brake work for quite some time (1yr?).

If you don't absolutely need this rig running it may be worthwhile to bring it back to the shop that did the work and ask them to fix it. Don't say you took it apart and know what it is. Just tell them it's been leaking.

Re: Brake fluid leak - fluid on tire [Re: off-roader] #993704 04/16/10 07:09 AM
Joined: Jan 2009
Posts: 116
RobCambo Offline OP
Wheeler
Need the truck asap, off-roader - it's my only transport, (and I don't trust the place now...).

Stockraider - 10mm open for the brake line and bleed screw, 12mm closed for the cylinder, lots of swearing and a screwdriver for the 2 tiny circlips holding the handbrake cable parts.

This helped... 4x4wire tech - brake cylinder rebuild

If the new seals I just found are good, I'm fixed.

Many thanks all <img src="/forums/images/graemlins/kewl.gif" alt="" />

*edit

got it all done - no leaks <img src="/forums/images/graemlins/smile.gif" alt="" /> , but the brake pedal is soft to the floor, even pumped. I bled out the brakes ok on the problem side - do I need to bleed all of them?

*edit 2

scratch that. Got some pressure in the brake system and the new seals are leaking. Is there anything these people won't sell????????? BAD BRAKE PARTS. FFS!


Last edited by RobCambo; 04/16/10 11:15 AM.

1986 Pajero 2.6l 5spd manual SWB

http://s690.photobucket.com/albums/vv265/RobCambo/
Re: Brake fluid leak - fluid on tire [Re: RobCambo] #993705 04/16/10 01:59 PM
Joined: Apr 2001
Posts: 683
F
fhuzz Offline
Rock Warrior
hey rob, i have mitsu rear cylinder rebuild kit for a 89 V6 LWB with rear drums from before i swapped in a 95SR locking rear end.
[Linked Image]
[Linked Image]
if this fits, it's yours for the cost of shipping.

let me know.

dave

Last edited by fhuzz; 04/16/10 02:14 PM.
Re: Brake fluid leak - fluid on tire [Re: fhuzz] #993706 04/16/10 02:38 PM
Joined: Jan 2009
Posts: 116
RobCambo Offline OP
Wheeler
Many thanks for the offer Dave, but they don't look right.

This is the picture from the 4x4tech page, they're exactly the same as mine.

[Linked Image]

The piston washers don't look the same.

I'll get farther afield around the markets again tomorrow and see what I can find.


1986 Pajero 2.6l 5spd manual SWB

http://s690.photobucket.com/albums/vv265/RobCambo/
Re: Brake fluid leak - fluid on tire [Re: RobCambo] #993707 04/16/10 03:51 PM
Joined: Apr 2001
Posts: 683
F
fhuzz Offline
Rock Warrior
really? looks to be the same to me, might be the packaging obscuring the view.
don't mean to be a brake pusher <img src="/forums/images/graemlins/notooth.gif" alt="" /> <img src="/forums/images/graemlins/notooth.gif" alt="" /> but it's an oem part.
either way, offer stands.
lemme know.
dave <img src="/forums/images/graemlins/cheers.gif" alt="" />


'89 Monty LWB auto, 3rd row seating, 95SR rear + coils, genII UCA's and calipers/rotors, dual bouncies.
Page 2 of 3 1 2 3







4x4Wire Social:

| 4x4Wire on FaceBook |


OutdoorWire, 4x4Wire, JeepWire, TrailTalk, MUIRNet-News, and 4x4Voice are all trademarks and publications of OutdoorWire, Inc. and MUIRNet Consulting.
Copyright (c) 1999-2019 OutdoorWire, Inc and MUIRNet Consulting - All Rights Reserved, no part of this publication may be reproduced in any form without express written permission
You may link freely to this site, but no further use is allowed without the express written permission of the owner of this material.
All corporate trademarks are the property of their respective owners.

Powered by UBB.threads™ PHP Forum Software 7.7.3
(Release build 20190728)
PHP: 7.4.33 Page Time: 0.007s Queries: 15 (0.005s) Memory: 0.6517 MB (Peak: 0.7624 MB) Data Comp: Off Server Time: 2026-06-21 16:19:07 UTC
Valid HTML 5 and Valid CSS